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BPL-100 Air Operated Power Pack

An BPL-100 Air Operated Power Pack for Bolt Tensioners provides a reliable, high-pressure air source to drive hydraulic tensioning tools. Compact and portable, it’s ideal for environments where electricity is unavailable or unsafe. This powerpack ensures consistent performance, offering efficient, precise bolt tensioning for various industrial applications, including construction and maintenance.
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BPL-100 Air Operated Power Pack

Our History
Air Operated
Model No.
BPL-100
Consumption of free air
800 ltrs / min (28 standard cubic feet per minute)
Air Pressure Requried
4 – 7 Bar (60-100 psi)
Finish Pressure Gauge Dual Scale
0 – 2000 Bar (0 – 29000 psi)
Working Pressure
1500 Bar
An Air-Operated Power Pack for Bolt Tensioners is a compact and efficient hydraulic system designed to provide consistent and high-pressure output for bolt tensioning applications. Powered by compressed air, this power pack eliminates the need for electrical sources, making it ideal for offshore, hazardous, and remote environments where electrical equipment may not be suitable. Engineered for seamless operation with hydraulic bolt tensioners, this system ensures precise and uniform bolt loading, reducing manual effort and improving overall efficiency. The lightweight and portable design allows for easy transportation and on-site usage, making it a preferred choice in industries such as oil & gas, power plants, wind energy, and heavy machinery maintenance. Built with high-quality corrosion-resistant materials, the air-operated power pack ensures durability and long service life, even in extreme working conditions. Its user-friendly controls allow for quick pressure adjustments, enabling safe and reliable tensioning operations. Upgrade your bolting operations with our Air-Operated Power Pack for Bolt Tensioners for enhanced safety, efficiency, and precision.

Key Features:

  • Air-Powered Operation: Ideal for hazardous and remote locations without electrical supply.
  • High-Pressure Output: Ensures consistent and precise hydraulic power for bolt tensioners.
  • Lightweight & Portable: Easy to transport and operate on-site.
  • Corrosion-Resistant Construction: Designed for durability in harsh environments.
  • User-Friendly Controls: Allows quick and safe pressure adjustments.
  • Low Maintenance: Reliable performance with minimal servicing required.
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Air Operated
Model No.
BPL-100
Consumption of free air
800 ltrs / min (28 standard cubic feet per minute)
Air Pressure Requried
4 – 7 Bar (60-100 psi)
Finish Pressure Gauge Dual Scale
0 – 2000 Bar (0 – 29000 psi)
Working Pressure
1500 Bar
An Air-Operated Power Pack for Bolt Tensioners is a compact and efficient hydraulic system designed to provide consistent and high-pressure output for bolt tensioning applications. Powered by compressed air, this power pack eliminates the need for electrical sources, making it ideal for offshore, hazardous, and remote environments where electrical equipment may not be suitable. Engineered for seamless operation with hydraulic bolt tensioners, this system ensures precise and uniform bolt loading, reducing manual effort and improving overall efficiency. The lightweight and portable design allows for easy transportation and on-site usage, making it a preferred choice in industries such as oil & gas, power plants, wind energy, and heavy machinery maintenance. Built with high-quality corrosion-resistant materials, the air-operated power pack ensures durability and long service life, even in extreme working conditions. Its user-friendly controls allow for quick pressure adjustments, enabling safe and reliable tensioning operations. Upgrade your bolting operations with our Air-Operated Power Pack for Bolt Tensioners for enhanced safety, efficiency, and precision.

Key Features:

  • Air-Powered Operation: Ideal for hazardous and remote locations without electrical supply.
  • High-Pressure Output: Ensures consistent and precise hydraulic power for bolt tensioners.
  • Lightweight & Portable: Easy to transport and operate on-site.
  • Corrosion-Resistant Construction: Designed for durability in harsh environments.
  • User-Friendly Controls: Allows quick and safe pressure adjustments.
  • Low Maintenance: Reliable performance with minimal servicing required.
Download Brochures

Questions? You’re covered

01. What is an Air-Operated Power Pack, and how does it work?
An Air-Operated Power Pack is a hydraulic system powered by compressed air. It generates high-pressure hydraulic output to operate bolt tensioners, ensuring precise and uniform bolt loading without the need for an electrical power source.
Air-operated power packs are ideal for hazardous and remote environments where electricity is unavailable or unsafe. They provide a consistent high-pressure output, are portable, require minimal maintenance, and enhance safety in explosive or offshore conditions.

Industries such as oil & gas, wind energy, power plants, construction, heavy machinery maintenance, and offshore applications benefit significantly from the power pack’s durability, portability, and safe operation in harsh environments.

Regular maintenance includes checking for air and hydraulic leaks, cleaning air filters, inspecting hoses and fittings, and ensuring proper lubrication. Routine servicing helps prevent downtime and extends the unit’s service life.
Operators should follow the manufacturer’s guidelines, wear appropriate personal protective equipment (PPE), ensure the system is properly connected, and monitor pressure levels during operation. Proper training and pre-use inspections enhance both safety and efficiency.

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