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Hydraulic Power Pack for Tube Expansion

Our electrically operated hydraulic power pack is engineered for precision-driven tube expansion in boilers, offering unmatched efficiency, safety, and reliability. Designed to power three different types of hydraulic motors, it ensures seamless operation with an advanced pressure-setting system for consistent high-torque output.

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Hydraulic Powerpack
Specifications
Hydraulic Pump Model
HP-5
Oil Tank Capacity (Litres)
45
Hydraulic Oil
SAE VG 68
Maximum Working Pressure (bar)
100
Net Weight (kgs)
100
Overall Dimensions (mm)
820 x 320 x 985
Electric Motor
5 hp. 3 phase
Voltage
415 v
Standard Hose Size (Length)
1/2” (10 mtrs.)
Built for extended operation and low maintenance, this compact yet powerful unit is the ultimate solution for industries requiring precision and speed in boiler erection. Designed for superior performance, durability, and efficiency, this state-of-the-art hydraulic power pack ensures faster and more effective tube expansion in boilers.

Key Features:

  • Enhanced Safety & Communication : The power pack communicates directly with the drive, eliminating the need for an electrical cord, ensuring safer and more reliable operation than conventional systems.
  • Ultra-Quiet Operation : Unlike traditional electric and pneumatic systems, our hydraulic power pack operates silently, making it ideal for noise-sensitive environments.
  • Compact & User-Friendly : Its lightweight, space-saving design allows for easy handling and operation, even in tight spaces like boiler drums.
  • Universal Compatibility : A single power pack powers all three hydraulic motor types, making it a versatile solution for various tube expansion requirements.
  • High Efficiency & Automation : The microprocessor-controlled pump automates the expansion cycle, eliminating the need for manual Stop/Start operations and ensuring consistent performance.
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Hydraulic Powerpack
Specifications
Hydraulic Pump Model
HP-5
Oil Tank Capacity (Litres)
45
Hydraulic Oil
SAE VG 68
Maximum Working Pressure (bar)
100
Net Weight (kgs)
100
Overall Dimensions (mm)
820 x 320 x 985
Electric Motor
5 hp. 3 phase
Voltage
415 v
Standard Hose Size (Length)
1/2” (10 mtrs.)
Built for extended operation and low maintenance, this compact yet powerful unit is the ultimate solution for industries requiring precision and speed in boiler erection. Designed for superior performance, durability, and efficiency, this state-of-the-art hydraulic power pack ensures faster and more effective tube expansion in boilers.

Key Features:

  • Enhanced Safety & Communication : The power pack communicates directly with the drive, eliminating the need for an electrical cord, ensuring safer and more reliable operation than conventional systems.
  • Ultra-Quiet Operation : Unlike traditional electric and pneumatic systems, our hydraulic power pack operates silently, making it ideal for noise-sensitive environments.
  • Compact & User-Friendly : Its lightweight, space-saving design allows for easy handling and operation, even in tight spaces like boiler drums.
  • Universal Compatibility : A single power pack powers all three hydraulic motor types, making it a versatile solution for various tube expansion requirements.
  • High Efficiency & Automation : The microprocessor-controlled pump automates the expansion cycle, eliminating the need for manual Stop/Start operations and ensuring consistent performance.
Download Brochures
About industrie

Hydraulic Drives for Tube Expansion

Our high-performance hydraulic drives are engineered for precision-driven tube expansion in boilers, delivering exceptional torque, efficiency, and reliability. Designed to work seamlessly with a hydraulic power pack, these drives ensure consistent expansion cycles, high durability, and effortless operation.
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Hydraulic Drive
Tube O.D. (Steel) mm (inch)
Drive Model
Square Socket inch
No Load Speed with THP-3/5/10
Weight (kgs)
19 – 38 (3/4 – 1.1/2)
HD-4
3/8 & 1/2
350/480/400
9.7
38 – 76 (1.1/2 – 3)
HD-5
1/2 & 3/4
62/84/70
11
50 – 102 (2 – 4)
HD-6
3/4 & 1
40/62/54
11.5

Built for extended operation with minimal maintenance, our compact yet powerful hydraulic drives provide smooth, controlled torque output, making them the ideal solution for boiler tube expansion. Their advanced design guarantees precise and repeatable expansion, even for large-diameter, thick-wall tubes.

 

Key Features:

  • Constant Speed Control : Unlike electric and pneumatic drives, our hydraulic drives maintain a consistent speed throughout the expansion cycle, ensuring uniform tube rolling.
  • Uninterrupted Long Working Hours : The drive remains unaffected by heat, allowing continuous operation without performance degradation.
  • Automatic Expansion Control : A microprocessor-controlled system enables adjustable trip, pause, and reverse times, ensuring precise and automated tube expansion.
  • No Repeated Manual Operations : Unlike conventional systems, no repeated Stop/Start actions are required, making the process fully automatic and operator-friendly.
  • Extreme Torque for Heavy-Duty Applications : Our hydraulic drives generate exceptionally high torque, enabling effortless expansion of large-diameter, thick-wall tubes in thick tube sheets.
Download Brochures
Hydraulic Drive
Tube O.D. (Steel) mm (inch)
Drive Model
Square Socket inch
No Load Speed with THP-3/5/10
Weight (kgs)
19 – 38 (3/4 – 1.1/2)
HD-4
3/8 & 1/2
350/480/400
9.7
38 – 76 (1.1/2 – 3)
HD-5
1/2 & 3/4
62/84/70
11
50 – 102 (2 – 4)
HD-6
3/4 & 1
40/62/54
11.5

Built for extended operation with minimal maintenance, our compact yet powerful hydraulic drives provide smooth, controlled torque output, making them the ideal solution for boiler tube expansion. Their advanced design guarantees precise and repeatable expansion, even for large-diameter, thick-wall tubes.

 

Key Features:

  • Constant Speed Control : Unlike electric and pneumatic drives, our hydraulic drives maintain a consistent speed throughout the expansion cycle, ensuring uniform tube rolling.
  • Uninterrupted Long Working Hours : The drive remains unaffected by heat, allowing continuous operation without performance degradation.
  • Automatic Expansion Control : A microprocessor-controlled system enables adjustable trip, pause, and reverse times, ensuring precise and automated tube expansion.
  • No Repeated Manual Operations : Unlike conventional systems, no repeated Stop/Start actions are required, making the process fully automatic and operator-friendly.
  • Extreme Torque for Heavy-Duty Applications : Our hydraulic drives generate exceptionally high torque, enabling effortless expansion of large-diameter, thick-wall tubes in thick tube sheets.
Download Brochures

Questions? You’re covered

01. Why choose a hydraulic tube expansion system over electric or pneumatic alternatives?

Hydraulic systems deliver higher torque, consistent speed, and silent operation, ensuring precise tube expansion with unmatched efficiency and durability.

Yes, our universal power pack is compatible with multiple hydraulic drives, allowing expansion of various tube sizes with a single system.

A microprocessor-controlled pump automates expansion, while direct drive-to-pump communication eliminates electrical cords, ensuring safer and smarter operation.

Minimal—just regular oil checks and filter replacements. Built for long working hours with low wear and tear, ensuring maximum uptime.

With automatic controls, extreme torque, and continuous operation, it enables record-speed tube expansion, reducing labor time and effort.

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